Our Service Portfolio:
Concrete Solutions for Your Challenges

Acute Project Rescue ("Fire Fighting")

The Client’s Pain: Are your defined project targets or milestones slipping? Are you facing critical issues with process stability or product quality? Is the required output (OEE / availability) lagging behind, or are technical and documentary defects delaying final acceptance?
The Solution: Drawing on decades of crisis-management experience, we stabilize your project using structured engineering methods to secure a highly efficient, production-ready handover.
The Tools Behind It: Data-driven root-cause analysis (including FMEA), rigorous review of mechanical and electrical designs, and quantifiable verification of line capability in running production via cycle time analysis, machine capability studies (Cmk), and measurement system analysis (MSA / Cgk).

Forward-Looking Process Planning & Optimization

The Foundation of a Highly Competitive, Lean Production Line.

The Client’s Pain: How can you systematically reduce throughput times? How do you plan complex assembly lines cost-effectively and according to the "Right First Time" principle?

The Solution: We translate your strategic manufacturing targets into real-world, perfectly balanced, lean line layouts—with a deep focus on complex assembly technology for powertrains, gearboxes, e-motors, and high-voltage battery systems (ICE and BEV).
Our Deep Product Development Process (PEP) Expertise:
- Requirements & RFQs: Deep analysis of technical specifications, customer products, manufacturing philosophies, and maintenance concepts.
- Responsibilities & Workflows: Implementation of transparent product development workflows. Establishing clear interfaces using SIPOC and robust interface documentation. We secure a bulletproof Station Specification Document (Stationspflichtenheft) before design work begins.
- Approvals & Milestones: Strict enforcement of quality gates (PDR, CDR, FDR) with explicit customer sign-offs, managing timelines via Critical Chain.
The Tools Behind It: Holistic value stream optimization, design of precise cycle time diagrams (Taktzeitdiagramme), mapping of optimal precedence graphs, and line balancing under strict lean and ergonomic production principles. Data-driven Make-or-Buy decision models.

Quality and Timelines are measured on the Shopfloor

The Client’s Pain: Does your team lack the capacity or specialized experience to coordinate complex, international large-scale projects? Is communication breaking down between design engineering, software teams, and the end-customer?
The Solution: Whether as external backup for your existing team or as an experienced Interim Project Manager – I steer your engineering projects safely through their entire lifecycle.
Our On-the-Ground Operational Expertise:
- Interface Management: Professional coordination between mechanical/electrical engineering, manufacturing, modern control architectures including IT connectivity (MES/ERP), and the final customer.
- Design-Phase Consulting: Technical auditing and structural optimization of machinery concepts during the early planning stages.
- Commissioning Support: Dedicated on-site support on the shopfloor until the first "good part" rolls off the line and quality management grants official release.

Compliance and Validation as a True Competitive Advantage.

The Client’s Pain: How do you minimize liability risks when purchasing machinery from new or international suppliers? How do you ensure your technical documentation is 100% bulletproof prior to regulatory audits and official certifications?
The Solution: We transform legal compliance and validation into a strategic asset, securing a seamless and legally safe entry into the European market.
The Tools Behind It: Expert consulting on the new EU Machinery Regulation 2023/1230, software-supported safety engineering and performance level calculations (e.g., via Sistema), and rigorous documentation audits.

The Client’s Pain: How do you secure quality when sourcing or manufacturing machinery in Asia? How do you enable international suppliers to meet strict European engineering and quality standards without friction?
The Solution: Through our direct operational presence on-site with Plan C (Shenyang) Global Ltd., we offer tight quality surveillance and robust supplier qualification directly in the Asian market.
The Tools Behind It: Local sourcing and strict supplier audits, CE coaching in the Chinese plants from the initial conceptual phase, and intercultural interface management to eliminate costly misunderstandings.