The Foundation of a Highly Competitive, Lean Production Line.

• The Client’s Pain: How can you systematically reduce throughput times? How do you plan complex assembly lines cost-effectively and according to the "Right First Time" principle?
  
  The Solution: We translate your strategic manufacturing targets into real-world, perfectly balanced, lean line layouts—with a deep focus on complex assembly technology for powertrains, gearboxes, e-motors, and high-voltage battery systems (ICE and BEV).
   
• Our Deep Product Development Process (PEP) Expertise:
  • Requirements & RFQs: Deep analysis of technical specifications, customer products, manufacturing philosophies, and maintenance concepts.
     
  • Responsibilities & Workflows: Implementation of transparent product development workflows. Establishing clear interfaces using SIPOC and robust interface documentation. We secure a bulletproof Station Specification Document (Stationspflichtenheft) before design work begins.
     
  • Approvals & Milestones: Strict enforcement of quality gates (PDR, CDR, FDR) with explicit customer sign-offs, managing timelines via Critical Chain.
     
• The Tools Behind It: Holistic value stream optimization, design of precise cycle time diagrams (Taktzeitdiagramme), mapping of optimal precedence graphs, and line balancing under strict lean and ergonomic production principles. Data-driven Make-or-Buy decision models.